Travac, Inc. 3, Small Scale Industrial Estate, Near Gujarat Bottling,
Rakhial, Ahmedabad – 380023
+91 98250 15992
travacinc@gmail.com
get a quote
Product Overview

Fully Automatic Tray MAP Machine

The TRAVAC Fully Automatic Tray MAP Machine seals pre-formed trays in a continuous servo-driven cycle — vacuum, gas flush, and seal — with no manual intervention. A built-in gas mixer and buffer tank guarantee atmosphere composition pack after pack, while the touchscreen HMI stores recipes for instant changeovers and fast-change moulds enable rapid format switches

Servo Inline
Continuous Production
Sensor-Based
VACUUM & GAS GUARANTEE
Gas Buffer
Consistent Gas Pressure
5–7 Cycles
Per Minute
Contact Sales
Fully Automatic Tray MAP Machine
Pack Format Flexibility
Standard Format — 1 250–350 Kgs/Hr
Tray: 102 × 137 mm
3 Trays
3 × 250g
Tray: 140 × 190 mm
2 Trays
2 × 500g
Tray: 200 × 310 mm
1 Tray
1 × 1 kg
Standard Format — 2 300–500 Kgs/Hr
Tray: 102 × 137 mm
4 Trays
4 × 250g
Tray: 140 × 190 mm
3 Trays
3 × 500g
Packaging Types

Six Ways to Seal & Protect

Built for high-speed, continuous production, the Fully Automatic Tray MAP Machine delivers full MAP (with Vacuum) capabilities through a highly efficient, servo-driven inline cycle.

  • High-Speed Consistency: It features a built-in gas buffer tank that maintains a consistent vacuum-and-gas atmosphere pack after pack, even during rapid production runs.
  • Expandable Functionality: Just like the standard Tray MAP Machine, it can also be equipped with an optional attachment to perform skin packing.
Sealig Only
Sealing Only
Standard heat-seal lid film over tray, no gas flush
No gas
N2-flushing
N2 Flushing
(No Vacuum)
Nitrogen gas flushed in without prior vacuum draw
N₂ flush
MAP-with-vacuum
MAP
(with Vacuum)
Vacuum draw followed by precise mixed-gas backfill
Vacuum + Gas
MAP-with-vacuum
Vacuum Skin Packing
Film drapes tightly over product for premium presentation
Skin film
vacum-skin-packaging-cardboard-
Vacuum Skin Packing
(Cardboard)
VSP with rigid cardboard backing for shelf-ready display
Cardboard + Skin
vacuum-sealing-tray
Vacuum Sealing
Full vacuum without gas backfill — maximum shelf life extension
Full vacuum
Need a customised configuration?
Visit travac.in · call +91 98250 15992 · email sales@travac.in — we'll build it for you.

Frequently Asked Questions

Common questions about Tray MAP Machines

What makes this "fully automatic" compared to the semi-automatic version?
It runs a continuous servo-driven cycle — tray in-feed with operator only placing filled trays, vacuum, gas flush, seal, and out-feed — suited to higher, sustained volumes.
How is gas atmosphere kept consistent at continuous production speed?
A built-in N₂/CO₂ gas mixer with a buffer tank maintains steady gas pressure and composition pack after pack, and a precision vacuum pump keeps oxygen levels consistently low, so atmosphere quality doesn't drift as speed increases.
What is the production speed?
5–7 cycles per minute, with standard formats rated at 250–350 kg/hr and 300–500 kg/hr.
How does the HMI help with product changeovers?
The touchscreen HMI stores recipes — seal time, temperature, vacuum, and gas settings — as named presets, and the mould change design allows fast format switches.
Which industries typically use this machine?
Indian Sweets and confectionery, poultry (chicken portions, whole birds), meat (mince, steaks, processed cuts), dairy, and seafood processors running higher-volume, multi-SKU lines.
What optional add-ons are available?
A skin packing attachment, printed film registration (Eye Mark) sensor, gas analyzer for headspace verification, compressor with air dryer.

Features & Applications

Comprehensive capabilities designed for high-throughput retail packaging operations

Standard Features

  • All SS 304, robust inline structure
  • Servo-driven tray in-feed & pack out-feed
  • Precision vacuum pump for consistent low O₂
  • N₂ / CO₂ gas mixer with buffer tank for consistent MAP atmosphere
  • Mould change design for fast format changeovers

Optional Features & Accessories

  • Skin packing attachment
  • Printed film registration sensor (Eye Mark Sensor)
  • Gas analyzer for headspace verification
  • Compressor with Air Dryer
  • Inline batch coder / inkjet printer

Retail Packing Applications

  • Sweets & confectionery
  • Poultry — chicken portions, whole birds
  • Meat — mince, steaks, processed cuts
  • Dairy — paneer, cheese, tofu
  • Seafood — fish fillets, prawns