Travac, Inc. 3, Small Scale Industrial Estate, Near Gujarat Bottling,
Rakhial, Ahmedabad – 380023
+91 98250 15992
travacinc@gmail.com
get a quote
Product Overview

Tray Sealers

TRAVAC Tray Sealers seal pre-formed trays with a flexible lidding film using a precision pneumatically actuated seal head, built on an all-SS 304 structure for full washdown durability. Quick-change tooling lets a single machine switch between tray formats in minutes — with automatic operation, auto film unwinding, and in-built cutting all standard.

Push-Button
AUTOMATIC OPERATION
Pneumatic
SEAL HEAD ACTUATION
Quick-Change
TOOLING & DIE SWAP
6–8 Cycles
Per Minute
Contact Sales
Tray Sealers
Pack Format Flexibility

Choose Your Format

Standard Format — 1 300–350 Kgs/Hr
Tray: 102 × 137 mm
4 Trays
4 × 250g
Tray: 140 × 190 mm
2 Trays
2 × 500g
Tray: 128 × 172 mm
2 Trays (2CP)
1CP & 3CP also available
Tray: 200 × 310 mm
1 Tray
1 × 1 kg
Tray: 65 × 65 mm
12 Trays
Portion Pack
Cup: 65 mm Dia
12 Cups
Round Portion
Note: All formats above are compatible with Standard Format — 1 models (100–150 Kgs/Hr). Multi-compartment (2CP/3CP) trays available on request.
Standard Format — 2 450–600 Kgs/Hr
Tray: 102 × 137 mm
6 Trays
6 × 250g
Tray: 140 × 190 mm
4 Trays
4 × 500g
Tray: 200 × 310 mm
2 Trays
2 × 1 kg
Other Formats
Cup: 120 mm Dia
4 Cups
Tray: 142 × 142 mm
4 Trays
Tray: 136 × 182 mm
4 Trays
Cup: 57 × 73 mm
9 Cups
Custom formats available: Contact us with your tray dimensions and cavity requirements — we configure the tooling for your exact format. travac.in · +91 98250 15992
Packaging Types

Six Ways to Seal & Protect

The Tray Sealer is engineered for simple, fast tray closure using a flexible lidding film. It is highly adaptable based on your product's preservation needs:

  • Sealing Only: This standard mode provides a quick closure, making it ideal for products where no atmosphere control is needed.
  • N₂ Flushing (No Vacuum): With an optional gas mixer, the machine purges the tray headspace with nitrogen and CO₂ before sealing. This pushes out oxygen, providing excellent protection for oxidation-sensitive products like bakery items and namkeens.
  • Note on Delicate Items: For products like Indian Sweets that require a complete vacuum to remove all oxygen, our MAP machines are the recommended solution.
Sealig Only
Sealing Only
Standard heat-seal lid film over tray, no gas flush
No gas
N2-flushing
N2 Flushing
(No Vacuum)
Nitrogen gas flushed in without prior vacuum draw
N₂ flush
MAP-with-vacuum
MAP
(with Vacuum)
Vacuum draw followed by precise mixed-gas backfill
Vacuum + Gas
MAP-with-vacuum
Vacuum Skin Packing
Film drapes tightly over product for premium presentation
Skin film
vacum-skin-packaging-cardboard-
Vacuum Skin Packing
(Cardboard)
VSP with rigid cardboard backing for shelf-ready display
Cardboard + Skin
vacuum-sealing-tray
Vacuum Sealing
Full vacuum without gas backfill — maximum shelf life extension
Full vacuum
Need a customised configuration?
Visit travac.in · call +91 98250 15992 · email sales@travac.in — we'll build it for you.

Features & Applications

Standard Features

  • All SS 304, robust structure
  • Pneumatically actuated seal head
  • Adjustable seal time, temperature & pressure
  • Digital HMI control with recipe storage
  • Auto unwinding of lidding roll stock
  • Quick-change tooling for fast format changeovers

Optional Features & Accessories

  • Gas flushing (N₂ / CO₂) for modified atmosphere sealing
  • Gas mixer for N₂ and CO₂
  • Gas analyzer for headspace gas check in packed trays
  • Printed film registration sensor (Eye Mark Sensor)
  • Peel & full-seal die combination
  • Compressor with Air Dryer

Retail Packing Applications

  • Ready-to-eat — meal trays, gravies, biryanis
  • Bakery — cakes, pastries, sandwiches
  • Dairy — paneer, cheese cups
  • Fresh produce — cut fruits, salads
  • Poultry and meat portions
  • Sweets in 250 / 500 / 1000 grams

Frequently Asked Questions

Common questions about Tray MAP Machines

What is a Travac Tray Sealer used for?
It seals pre-formed trays with a flexible lidding film for retail packs such as mithai, cut fruits, paneer, and meat portions, with or without gas flushing.
How is the seal actually formed?
A precision pneumatically actuated seal head presses and heat-seals the lidding film to the tray flange, with adjustable seal time, temperature, and pressure for different film and tray materials.
What's the difference between sealing only, and N₂ flushing on this machine?
Sealing only simply closes the pack with no atmosphere change. N₂ flushing displaces air with nitrogen without pulling a vacuum first.
How fast does it run?
6–8 cycles per minute, with standard formats rated at 300–350 kg/hr and 450–600 kg/hr depending on tray size and count.
How quickly can mould formats be changed?
Travac’s quick-change mould design allows format changeovers in under 10 minutes — no special tools required. This makes it ideal for production lines handling multiple SKUs or tray sizes.
What optional accessories are available?
A gas mixer for blending N₂/CO₂, a gas analyzer to verify headspace gas composition in packed trays, a printed film registration (Eye Mark) sensor, and a compressor with air dryer.
What is it built from, and why does that matter?
All SS 304 structure — corrosion-resistant and washdown-durable, built to hold up under daily cleaning in food production environments.