Travac, Inc. 3, Small Scale Industrial Estate, Near Gujarat Bottling,
Rakhial, Ahmedabad – 380023
+91 98250 15992
travacinc@gmail.com
get a quote
Product Overview

Tray MAP Machines

Industry-leading Modified Atmosphere Packaging solutions for fresh food with advanced pack format flexibility and 6 sealing technologies.

Push-Button
AUTOMATIC OPERATION
Sensor-Based
VACUUM & GAS GUARANTEE
Quick Mould
CHANGE DESIGN
2–3 Cycles
PER MINUTE
Contact Sales
Tray MAP Machine
Tray Map Machines
Tray Map Machines
Tray Map Machines
Tray Map Machines
Pack Format Flexibility

Choose Your Format

Multiple tray sizes and cavity layouts supported across all model ranges. Switch between configurations without tooling changes.

Standard Format — 1 100–150 Kgs/Hr throughput
Tray: 102 × 137 mm
4 Trays
4 × 250g
Tray: 140 × 190 mm
2 Trays
2 × 500g
Tray: 128 × 172 mm
2 Trays (2CP)
Dual compartment
1CP & 3CP also available
Tray: 200 × 310 mm
1 Tray
1 × 1 kg
Tray: 65 × 65 mm
12 Trays
Portion Pack
Cup: 65 mm Dia
12 Cups
Round Portion
Note: All formats above are compatible with Standard Format — 1 models (100–150 Kgs/Hr). Multi-compartment (2CP/3CP) trays available on request.
Standard Format — 2 200–300 Kgs/Hr throughput
Tray: 102 × 137 mm
6 Trays
6 × 250g
Tray: 140 × 190 mm
4 Trays
4 × 500g
Tray: 200 × 310 mm
2 Trays
2 × 1 kg
Note:

Standard Format — 2 models deliver higher throughput (200–300 Kgs/Hr) ideal for larger production runs. All formats support MAP, VSP, and Vacuum Sealing.

Other Formats Custom & Specialised
Cup: 120 mm Dia
4 Cups
Large Round
Tray: 142 × 142 mm
4 Trays
Square Format
Tray: 136 × 182 mm
4 Trays
Oval / Rounded
Cup: 57 × 73 mm
9 Cups
Small Portion
Custom formats available: Contact us with your tray dimensions and cavity requirements — we configure the tooling for your exact format. travac.in · +91 98250 15992
Packaging Types

Six Ways to Seal & Protect

Standing out as one of our most versatile solutions, the Tray MAP Machine is designed primarily for full MAP (with Vacuum) packaging.

  • Precision Atmosphere Control: The machine draws a complete vacuum in the tray headspace and backfills it with a precisely mixed N₂/CO₂ blend before sealing.
  • Guaranteed Freshness: This process guarantees the exact gas composition required to extend shelf life on every single pack.
  • Skin Packing: For added versatility, an optional attachment allows the machine to perform skin packing.
Sealig Only
Sealing Only
Standard heat-seal lid film over tray, no gas flush
No gas
N2-flushing
N2 Flushing
(No Vacuum)
Nitrogen gas flushed in without prior vacuum draw
N₂ flush
MAP-with-vacuum
MAP
(with Vacuum)
Vacuum draw followed by precise mixed-gas backfill
Vacuum + Gas
MAP-with-vacuum
Vacuum Skin Packing
Film drapes tightly over product for premium presentation
Skin film
vacum-skin-packaging-cardboard-
Vacuum Skin Packing
(Cardboard)
VSP with rigid cardboard backing for shelf-ready display
Cardboard + Skin
vacuum-sealing-tray
Vacuum Sealing
Full vacuum without gas backfill — maximum shelf life extension
Full vacuum
Need a customised configuration?
Visit travac.in · call +91 98250 15992 · email sales@travac.in — we'll build it for you.

Features & Applications

Comprehensive capabilities designed for high-throughput retail packaging operations

Standard Features

  • All SS 304, robust structure
  • State of the art control devices
  • Heavy vacuum pump for low O₂ & high efficiency
  • Sensor-based vacuum & gas guarantee
  • Sophisticated tension control for sealing consistency & minimal plastic wastage
  • Quick mould change design

Optional Features & Accessories

  • Skin packing attachment
  • Gas mixer for N₂ and CO₂
  • Gas analyzer for headspace gas check in packed trays
  • Printed film registration sensor (Eye Mark Sensor)
  • Compressor with Air Dryer

Retail Packing Applications

  • Sweets in 250 / 500 / 1000 grams
  • Bakery — bread, cookies, rusk, cakes, nachos
  • Namkeens
  • Poultry and meat
  • Dairy — cheese, paneer cubes
  • Dry fruits — dates, walnuts, cashews

Key Advantages

Sensor-Guaranteed Quality

Every pack is verified by sensors for correct vacuum level and gas composition, eliminating guesswork.

Quick Mould Changeover

Swap tray formats in minutes — no tools required — making it ideal for multi-SKU production lines.

High Throughput

2–3 cycles per minute with multi-tray formats gives you up to 300 Kgs/Hr output on Standard Format 2.

Film Efficiency

Sophisticated tension control minimises plastic wastage and ensures consistent seal integrity.

Available Packaging Modes
Sealing Only
N₂ Flushing
MAP (with Vacuum)
Vacuum Skin Packing
VSP on Cardboard · Vacuum Sealing

Recommended For

Bakery & Confectionery Namkeens & Snacks Dairy Products Poultry & Meat Dry Fruits Sweets & Mithai Cheese & Paneer Ready Meals Fresh Produce Seafood

Frequently Asked Questions

Common questions about Tray MAP Machines

How is this different from a standard Tray Sealer?
It adds a heavy vacuum pump and a sensor-based system that guarantees vacuum level and gas mix in every pack, built specifically for consistent modified atmosphere packaging (MAP) rather than sealing alone.
What is MAP and why does it matter for these products?
MAP replaces the air inside a pack with a controlled mix of gases (typically N₂ and CO₂) to slow oxidation and microbial growth, extending shelf life while preserving product appearance, texture, and freshness.
How does the sensor-based system guarantee consistent vacuum and gas levels?
Sensors monitor and confirm the actual vacuum level and gas mix on every cycle — rather than relying on a fixed timer — so each pack gets the same atmosphere.
What throughput can I expect?
Standard 2–3 cycles per minute, with standard formats rated at 100–150 kg/hr and 200–300 kg/hr.
What products is it best suited for?
Indian Sweets, bakery items (bread, cookies, rusk, cakes, nachos), namkeens, poultry and meat, dairy (cheese, paneer), and dry fruits.
How quickly can mould formats be changed?
Travac’s quick-change mould design allows format changeovers in under 10 minutes — no special tools required. This makes it ideal for production lines handling multiple SKUs or tray sizes.
What optional add-ons are available?
A skin packing attachment, printed film registration (Eye Mark) sensor, gas analyzer for headspace verification, compressor with air dryer.
What's the difference between this and the Fully Automatic Tray MAP Machine?
This is push-button operated per batch/cycle; the Fully Automatic version runs a continuous servo-driven in-feed and out-feed cycle with operator only placing filled trays on one side, suited to higher, sustained volumes.