Travac, Inc. 3, Small Scale Industrial Estate, Near Gujarat Bottling,
Rakhial, Ahmedabad – 380023
+91 98250 15992
travacinc@gmail.com
get a quote
Product Overview

Thermoformers

TRAVAC Thermoformers form, fill and seal packs from roll-stock bottom film in one continuous inline process. A precision vacuum pump and heated forming station deliver consistent pack geometry, high seal integrity and extended shelf life across a wide range of food products.

Inline
FORM · FILL · SEAL · PRINT · CUT
Sensor-Based
VACUUM & GAS GUARANTEE
Quick Change
FORMING, SEALING & CUTTING
4–8 Cycles
PER MINUTE
Contact Sales
Fully Automatic Tray MAP Machine
Thermoformers
Thermoformers
Thermoformers
Thermoformers
Thermoformers
Thermoformers
Pack Format Flexibility

Versatile Packaging Formats | Bottom Film — Width: 297 | 320 | 359 | 397 | 420 | 520 | 720 | Custom mm Thickness: 160–1100 microns Type: Flexible & Rigid

1×1
1 Tray
Full Frame
1 x 2
2 Trays
Side By Side
2 x 2
4 Trays
2 x 2 Grid
4 x 6
24 Packs
Portion Packs
Kaju Katri
4 Trays
5 Pockets each
1 x 3
3 Trays
Rows of
2 x 3
6 Trays
2 x 3 Grid
3 x 3
9 Trays
3 x 3 Grid
2 x 4
8 Trays
2 x 4 Grid
3 x 4
12 Trays
3 x 4 Grid
Packaging Types

Six Ways to Seal & Protect

The Thermoformer is the ultimate all-in-one powerhouse, offering the broadest range of packaging formats on a single inline machine. It allows a single production line to run multiple formats without requiring a platform change. Its capabilities include:

  • Sealing Only: Perfect for simple, ambient closures.
  • Full MAP (with Vacuum): Guarantees precise atmospheric control for maximum shelf-life extension.
  • Vacuum Skin Packing: Delivers a tight, premium, product-hugging finish.
  • Vacuum Sealing: Ensures maximum air removal for traditional vacuum-pouch style packs.
Sealig Only
Sealing Only
Standard heat-seal lid film over tray, no gas flush
No gas
N2-flushing
N2 Flushing
(No Vacuum)
Nitrogen gas flushed in without prior vacuum draw
N₂ flush
MAP-with-vacuum
MAP
(with Vacuum)
Vacuum draw followed by precise mixed-gas backfill
Vacuum + Gas
MAP-with-vacuum
Vacuum Skin Packing
Film drapes tightly over product for premium presentation
Skin film
vacum-skin-packaging-cardboard-
Vacuum Skin Packing
(Cardboard)
VSP with rigid cardboard backing for shelf-ready display
Cardboard + Skin
vacuum-sealing-tray
Vacuum Sealing
Full vacuum without gas backfill — maximum shelf life extension
Full vacuum
Need a customised configuration?
Visit travac.in · call +91 98250 15992 · email sales@travac.in — we'll build it for you.

Features & Applications

Standard Features

  • All SS 304, hygienic inline structure
  • Servo-driven precision film indexing
  • Electrically heated forming station
  • Heavy vacuum pump for deep draw & MAP
  • Water chiller for mould cooling
  • Quick-change forming, sealing & cutting mould set

Optional Features & Accessories

  • Gas mixer for N₂ & CO₂ ratio control
  • Gas analyzer for headspace verification
  • Multiple heating stations & plug assist
  • Inline batch coder / inkjet printer
  • Eye Mark Sensor (film registration)
  • Compressor with Air Dryer

Retail Packing Applications

  • Poultry — chicken portions, whole birds
  • Meat — mince, steaks, processed cuts
  • Seafood — shrimp, fish fillets
  • Dairy — cheese, paneer, tofu
  • Ready-to-eat — meal trays, curries

Frequently Asked Questions

Common questions about Tray MAP Machines

What does a thermoformer do differently from a tray sealer?
It forms, fills, and seals packs directly from roll-stock bottom film in one continuous inline process — forming the tray cavity itself from film, rather than sealing a pre-formed tray.
How does it achieve consistent pack geometry and deep draw?
An electrically heated forming station shapes the film, a heavy vacuum pump enables deep draw and MAP, and a water chiller cools the mould so every pack comes out with the same geometry and seal integrity.
What film widths and thicknesses does it support?
Bottom film widths of 297–720 mm (custom widths available) and thicknesses from 160–1100 microns, in flexible or rigid film types.
How many pack layouts can it produce?
Many — from single-cavity full-frame trays to multi-pocket grids such as 3×4 or 2×4, plus specialty formats like Kaju Katri portion packs.
What packaging types can it perform?
Sealing only, N₂ flushing, MAP with vacuum, vacuum skin packing, and vacuum sealing — the same core technologies as Travac's tray machines, applied inline from roll-stock.
What is the cycle speed?
4–8 cycles per minute.